SPECIAL ALLOY INGOTSLongwear Products manufacture Air Induction Melted ingots (AIM) primarily for the investment casting industry. By using controlled foundry raw material and operating with the highest levels of cleanliness Longwear can offer materials with guaranteed analysis and full traceability as demanded by ISO standards and customer specifications.
SPECIAL ALLOY INGOTS
Longwear Products manufacture Air Induction Melted ingots (AIM) primarily for the investment casting industry. By using controlled foundry raw material and operating with the highest levels of cleanliness Longwear can offer materials with guaranteed analysis and full traceability as demanded by ISO standards and customer specifications.
WEAR PARTS & GRINDING MEDIA FOR MINERAL PROCESSINGLongwear Products manufacture a wide range of castings and grinding media for the Cement, Mining and Quarrying industries.We have the expertise to recommend the most suitable materials to give optimum performance in environments requiring abrasive and or impact resistance.
WEAR PARTS & GRINDING MEDIA FOR MINERAL PROCESSING
Longwear Products manufacture a wide range of castings and grinding media for the Cement, Mining and Quarrying industries.
We have the expertise to recommend the most suitable materials to give optimum performance in environments requiring abrasive and or impact resistance.
OverviewLongwear Products was established in 1979 to service the Cement & Mineral Processing Industry. Longwear now supply over 40 countries through a network of overseas offices and agents (see contacts).Since 2001 Longwear have also served the investment casting sector with certified Air Induction Melted ingots (AIM) which are manufactured in fully controlled and traceable conditions.All products are manufactured by qualified personnel offering a wealth of metalurgical experience.
Overview
Longwear Products was established in 1979 to service the Cement & Mineral Processing Industry.
Longwear now supply over 40 countries through a network of overseas offices and agents (see contacts).
Since 2001 Longwear have also served the investment casting sector with certified Air Induction Melted ingots (AIM) which are manufactured in fully controlled and traceable conditions.
All products are manufactured by qualified personnel offering a wealth of metalurgical experience.
SURFACE TREATMENTSLongwear Surface Treatments is a company specialising in the nitride hardening process. Nitride hardening provides steel components with very high surface hardeness whilst utilising a low process temperature with slow cooling at cycle end.This results in vastly increased wear resistance combined with zero distortion on complex, finished components.
SURFACE TREATMENTS
Longwear Surface Treatments is a company specialising in the nitride hardening process.
Nitride hardening provides steel components with very high surface hardeness whilst utilising a low process temperature with slow cooling at cycle end.
This results in vastly increased wear resistance combined with zero distortion on complex, finished components.
SPECIAL ALLOYSLow Alloy SteelsStainless / Duplex AlloysNickel Based AlloysCobalt Based AlloysToll MeltingRecycling of AlloysVacuum Alloys
SPECIAL ALLOYS
Low Alloy Steels
Stainless / Duplex Alloys
Nickel Based Alloys
Cobalt Based Alloys
Toll Melting
Recycling of Alloys
Vacuum Alloys
Nickel & Cobalt Based Alloy
Metallurgical Data
Longwear Products Limited is a UK based manufacturer of Air Induction Melted Ingots (AIM), primarily for the worldwide Investment Casting Industry.A comprehensive range of materials can be produced in conveniently sized 5kg ingots which include - Low Alloy Steel, Stainless & Duplex Alloy, Nickel Alloys and Cobalt Alloys. Longwear have commissioned a new inductotherm melting / refining facility which further enhances the levels of service and quality already achieved..Longwear also offer a comprehensive supply service for toll melting and blending of customer materials, the supply of vacuum melted alloys, supply of non-ferrous alloys and certified scrap if required.
Longwear Products Limited is a UK based manufacturer of Air Induction Melted Ingots (AIM), primarily for the worldwide Investment Casting Industry.
A comprehensive range of materials can be produced in conveniently sized 5kg ingots which include - Low Alloy Steel, Stainless & Duplex Alloy, Nickel Alloys and Cobalt Alloys. Longwear have commissioned a new inductotherm melting / refining facility which further enhances the levels of service and quality already achieved..
Longwear also offer a comprehensive supply service for toll melting and blending of customer materials, the supply of vacuum melted alloys, supply of non-ferrous alloys and certified scrap if required.
LONGWEAR PRODUCTS LTD
Longwear Products manufacture and supply a wide range of wear resistant parts and alloy castings in various alloys and grinding media for the Mining, Quarrying and General Engineering industry sectors. We have the expertise to recommend the most suitable of materials to give optimum performance in environments requiring abrasive and/or impact resistance.
ALLOY CASTINGS
If you have specific criteria for your requirements, Longwear Products can provide accurate alloy castings for many purposes.
GRINDING MEDIA
BALL MILL LINERS
HEAT RESISTANT PARTS
WEAR RESISTANT ALLOYS
SPECIAL SERVICES
PARTNERSHIPS
Longwear have been manufacturing and
advising on Grinding Media for over 25yrs.
Nitride hardening provides steel components with very high surface hardness whilst utilising a low process temperature with slow cooling at cycle end.
This results in vastly increased wear resistance combined with zero distortion on comple, finished components.
www.longwear-nitriding.co.uk
VISIT THE WEBSITE
Scope of Activities
The manufacture and supply of ingots, to the Investment Casting Industry and the Aerospace Supply Chain and Castings and Screening of Grinding Media to the Mineral Processing Industries.
Certificate Number: 2126QM8001
ISO 9001:2008 accredited
Longwear Products Ltd employs state-of-the-art equipment at all stages of production to facilitate absolute control over supplies to our various markets.
We use advanced spectographical analysis of chemical compositions to guaratee the quality of all products.
INTERNATIONAL
REPRESENTATION
Longwear Products have a network of local sales and distribution agents around the World.
Please ask the sales team for further details.
SOUTH EAST ASIA
42 - 13 Forest Road, Carmenville,
Angeles City, Pampanga,
Philippines
Contact: Mr Iain Cross
T: +63 45 887 3578
F: +63 45 887 2800
Mobile/Cell: +63 9175022311
email: iain_cross_yahoo.co.ph
NORTH AMERICA
WEAR-CONCEPTS Inc.
2845 Heartland Drive, Liberty,
Missouri 64068
USA
T: +1 816 587 1923
F: +1 816 587 2055
email: info_wearcon.com
HEAD OFFICE
Pleasant Street
West Bromwich
West Midlands
B70 7DP
England
T: +44 (0) 121 553 4974 F: +44 (0) 121 500 5388
Head Office email: sales_longwear.co.uk
Sales & Technical Support
T: +44 (0) 121 500 4590 F: +44 (0) 121 500 4599
Sales email: sales_longwear.co.uk
STOCKYARD
60 Hawkesville Road,
St. Jacobs, Ontario NOB 2NO
Canada
CZECH REPUBLIC
MT - Metal Trade s.r.o.
Brno
Longwear Certified Air Melt Ingots - Alloy Cross Reference Index - Carbon, Low Alloy Steel & Tool Steel
DIN
GS45
GS52
GS60
20 Mn 6
34CrNiMo6
30CrNiMo8
24 CrMo 10
10 ni 14
27 NrMo 13.5
50 Cr Mo 4
51 Cr Mo 4
61 Cr Mo 4
10 Ni 14
C15
15 Cr 3
16 Mn Cr 5
18 Cr Mo 4
20 Cr Mo 5
C45
Ck 35
CK 45
25 Cr Mo 4
GX40CrMoV5-1
X210Cr12
GX165CrMoV12
105WCr6
51CrMoV4
50CrV4
GX38CrMoV5.1
GX40CrMoV5
59WCr9
60WCrV7
88MnV8
90MnVCr8
95MnWCr5KU
X 165CrMoV12
X210Cr13
X35CrMoV05
X82WMo 06.05
ASTM/ACI
5115
1043
1034,1035, H40
1042, G10420
4130H,
UNI
C15,C18
17MnCr 5
C35
C45, C46
25CrMo4(KB)
Werkstoff Nr.
1.0443
1.0551
1.0553
1.5060
1.6582
1.6580
1.7273
1.5637
1.7365
1.7228
1.7258
1.7229
1.0401
1.7015
1.7131
1.7242
1.7264
1.0503
1.1181
1.1191
1.7218
1.2344
1.2080
1.2601
1.2419
1.7701
1.8159
1.2343
1.2348
1.2842
1.2510
1.3343
BS3146
CLA1A
CLA1B
CLA1C
CLA2
CLA3
CLA4
CLA5A
CLA5B
CLA7
CLA10
CLA11
CLA12A
CLA12B
CLA12C
CLA13
CLA8
BS4659 Gr B01
AFNOR
C20d
C30d
X42M
20M6
40 NCD 6
32 NCD 14M
40 CND10
30CD12M
20 NCD
20CD12
50C4
60CD5
20NCD
XC18
12C3
16MC5
18CD4
AF65C45
X38 H 1, XC32
XC42HI, XC45
20CD4
Z16CDV12
AISI/SAE
C1020/1/2/3
C1030
C1040
C1027
9840
4337
5147
4150
4157
BH13
BH11
AISI 02
AISI D2
AISI D3
AISI M2
BS
HC 1
S355JO
HC2
HC3
HC7/HC9
HC8
HC10
HC4
HC5
HC6
C35E
C45E
H13
D3
D2
Low Alloy Steel
Case Hardening Steels
Heat Treatable Steels
Tool Steels
Longwear Certified Air Melt Ingots - Alloy Cross Reference Index - Nickel Based Alloys
Nickel Alloys
Cobalt Based
AIM Alloy
2.4816
2.8510
2.6456
1.4876
2.4665
2.4482
2.2819
2.4697
LWP Alloy Ref
LWX45
LWST31
LW-414
LW155
LWST6
LWST8
LWST21
LWST25
LWSTJ
ALLOY
600
601
625
800
Alloy X
B
C22
C276
C4
X45
X40
FSX414
N155
ST6
ST8
ST21
ST25
STJ
NiCr 15 Fe
NiC 22 Fe 18 Mo
NiCr Fe 18 Mo
G-CoCr26WN6
AMS
7232
5670
5599
5871
5390
2493
AFNOR/AMS
KC25NWx
KC25NW /5789
5376
5387
5385
CW2M
F75
Reference
IN600
IN601
IN625
IN800
Hastelloy X
Hastelloy B
Hastelloy C22
Hastelloy C276
Hastelloy C4
Stellite 31
Stellite 6
Stellite 8
Stellite 21
Stellite 25
Stellite Star J
*
Longwear Certified Air Melt Ingots - Alloy Cross Reference Index - Cobalt Based Alloys
In addition to the above Specifications we can offer manufacturing to Customer individual requirements and specifications including Toll Melting and re-melting.Longwear Products assumes no liability for errors or ommissions. In relationship to the information contained in this document.Please contact the sales office to confirm specification details prior to placing any order.T: 00 44 (0) 121 500 4590
In addition to the above Specifications we can offer manufacturing to Customer individual requirements and specifications including Toll Melting and re-melting.
Longwear Products assumes no liability for errors or ommissions. In relationship to the information contained in this document.
Please contact the sales office to confirm specification details prior to placing any order.
T: 00 44 (0) 121 500 4590
*Denotes registered trademarked name
Longwear Certified Air Melt Ingots - Alloy Cross Reference Index - Stainless & Duplex Steel
17-4PH
2343
1.4008
1.4059
1.4112
1.4317
1.4405
1.4086
1.4027
1.4122
1.4535
1.4312
1.4309
1.4408
1.4409
1.4435
1.4446
1.4452
1.4581
1.4339
1.4460
1.4463
1.4470
1.4517
1.4843
1.4865
2.4867
1.4337
2.4630
2.4631
2.4632
1.4549
403 - (410)
431, CB30
420
304C15
304L
316
316L
317LN
347
329
317
310
330
309
Z12CN13M
Z22CN18.02
Z6CNU17.04, Z15C13
Z20C13M
X38CrMo16-1
Z6CN18.10-M
Z6CN18.12-M
Z3CND17-12-03
Z6N Nb18.10M
Z8CNNB18.10
Z6CNb18.12-M
Z3CND25-07A2
Z5CND27-05A2
Z3CND22-05A2
Z12CNS25.21
FeN37C185
NC 15Fe
Z20CNS25.12
Z20CNW22
Z15CNWS22.13
N C20T
NC 20 TA
Ni Cr 20 Co 18 Ti
AMS5343
GX 12 Cr 14
GX 22 Cr Ni 17
X 90Cr MoV18
GX4CrNi13-4
GX4CrNiMo16-5
GX4CrNiCuNb16-4
GX 20 Cr 14
GX35CrMo17
GX90CrCoMoV17
GX120cR29
GX10CrNi 18-8
GX2CrNi19-11
GX6CrNiMo 18-10
X3 CrNiMo 14.5
GX2CrNi18-14-03
GX2CrNiMoN17-13-4
GX7 Cr Nb 18.9
GX5CrNiMoNb18-10
GX32CrNi28-10
GX3CrNiMoN27-5
GX6CrNiMo2408-2
GX2CrNiMoN22-5-3
GX3CrNiMoCuN26-6-3-3
NiCr25.20
GX40NiCrSi36.18
NiCr60.15
GX35CrNiSi25.12
NiCr20Ti
NiCr20TiA1
NiCr20 Co18 Ti
ANC1A
ANC2
ANC1,B,C
ANC3A
ANC3ALC
ANC4B
ANC4BLC
ANC3B
ANC4C
Duplex
ANC5A
ANC5B
ANC5C
ANC6A
ANC6B
ANC6C
ANC8
ANC9
ANC10
ANC20A
ANC20B
ANC22B
A10C21
420C24
425C11
316C16
316SS
347C17
HC104
218C17
318S13
330C40
HC103
HC101
HC102
CA-15
X20CrNi7.2
A564-630, CB7Cu
12Cr13,KO11
CF8/8A
CF3
CF8M
CF3M
CF-8C
CK19
HU
HW
CH20
Ferritic & Martensitic Steels
Austenitic-Ferric Steels
Heat Resistant
Precipitation Hardness Steel
This page is under construction
LONGWEAR GRINDING MEDIA
As recognised World Leading Suppliers of metallic grinding media, we are pleased to advise the most suitable grade for any particular application.
Calculation of the most appropriate ball size and grading to achieve maximum grinding efficiency is offered free of charge.
Three types of Grinding Media are available.
(3) WHITE IRON CYLPEBS GRINDING MEDIA
Longwear Chillard Extra is a carefully improved variation of Cylpebs with additional chromium to give an improved hardness level of 57 - 60HRc.
(1) HIGH CHROME
Chromard series of alloys is available in sizes 16mm - 110mm diameter with chromium content between 12% and 30% depending on service conditions.
Chromard alloys are specially treated to hardness levels between 60HRc and 65HRc depending on size and application.
CHILLARD EXTRA
Longwear Chillard Extra is a carefully improved variation of Cylpebs, where additional Chromium is added to give an improved hardness level of 57-60HRc.
Due to greater specific surface area and improved bulk charge density it can be shown that in many applications cylpebs achieve a much greater grinding efficiency than any equivalent ball size.
The unique production process allows for a consistent hardness level from surface to core leading to an even wear pattern in service.
(2) FORGED STEEL GRINDING MEDIA
We supply 3 main grades of high carbon forged steel ball grinding media in a range of sizes 20mm - 150mm dia.
GRADE HARDNESS
Longwear 300 260 - 400BHN
Longwear 500 450 - 550BHN
Longwear 700 650 - 740BHM
REFURBISHED GRINDING MEDIA
Our refurbished grinding media offers a cost effective alternative to new material and carries comprehensive guarantees as with our new grinding media.
We carry comprehensive stocks of all types of metallic media ready for immediate despatch.
Please contact the sales office for an up-to-date stock list.
LONGWEAR HEAT RESISTANT PARTSNickel-Chrome Alloy Heat Resistant Parts for Rotary Kilns and Coolers with operating temperatures up to 1200 degrees Centigrade.
LONGWEAR HEAT RESISTANT PARTS
Nickel-Chrome Alloy Heat Resistant Parts for Rotary Kilns and Coolers with operating temperatures up to 1200 degrees Centigrade.
COOLER GRATE PLATESSATELLITE COOLER LINERSSATELLITE COOLER LIFTERSROTARY COOLER LIFTERSKILN NOSE RINGSFURNACE & KILN FURNITUREENTRY CHUTES
LONGWEAR BALL MILL LINERSLongwear Products can individually design bolted or boltless ball mill lining systems to suit every type of grinding application.We have technical expertise to advise on the choice of liner profiles and alloy selection to achieve a cost effective and durable solution for optimum grinding performance.The comprehensive range of alloys offered have been specially developed to achieve the maximum amount of wear resistance and the minimum of maintenance. Liners are guaranteed fit for purpose with a performance warantee relative to the operating conditions.
LONGWEAR
Longwear Products can individually design bolted or boltless ball mill lining systems to suit every type of grinding application.
We have technical expertise to advise on the choice of liner profiles and alloy selection to achieve a cost effective and durable solution for optimum grinding performance.
The comprehensive range of alloys offered have been specially developed to achieve the maximum amount of wear resistance and the minimum of maintenance. Liners are guaranteed fit for purpose with a performance warantee relative to the operating conditions.
FEED HEAD WALL LINERS1st CHAMBER SHELL LINERSINTERMEDIATE DIAPHRAGM ASSEMBLIES2nd CHAMBER CLASSIFYING LINERSDISCHARGE DIAPHRAGM ASSEMBLIES
LONGWEAR PRODUCTSWEAR RESISTANT ALLOY PARTSLongwear Products manufacture a wide range of wear resistant parts and castings in various alloys for the mining, quarrying and general engineering industries.We have the expertise to recommend the most suitable materials to give optimum performance in environments requiring abrasive and/or impact resistance.
LONGWEAR PRODUCTS
WEAR RESISTANT
ALLOY PARTS
Longwear Products manufacture a wide range of wear resistant parts and castings in various alloys for the mining, quarrying and general engineering industries.
We have the expertise to recommend the most suitable materials to give optimum performance in environments requiring abrasive and/or impact resistance.
SWING HAMMERSWEAR TILESSCREWS & AUGERSBLOW BARSCRUSHER SPARESSTEEL FABRICATIONSANVILSGRIZZLEY BARSDRAG CHAINS
PRE-SHIPMENT INSPECTION SERVICESFrom our Purdy Road factory we operate our independent third party inspection services business.We specialise in pre-shipment inspections where clients can take advantage of our comprehensive testing and handling facilities.We also offer general cargo and container inspection and verification both from our factory and at shipping terminals where appropriate.
PRE-SHIPMENT INSPECTION SERVICES
From our Purdy Road factory we operate our independent third party inspection services business.
We specialise in pre-shipment inspections where clients can take advantage of our comprehensive testing and handling facilities.
We also offer general cargo and container inspection and verification both from our factory and at shipping terminals where appropriate.
MILL OPTIMISATIONLongwear Products offer a worldwide Mill Optimisation Service whereby one of our engineers will visit a cement site to carry out a full internal mill inspection. From this we offer advice on mill performance, condition of grinding internals and grinding media charge.Our engineers will liaise with the technical personnel on site and give advice on mill optimisation ensuring efficient cost effective grinding. This service also enables effective maintenance planning by monitoring the mill internals and predicting their lifetime on an ongoing basis and therefore eliminating the need to carry unecessary stocks.
MILL OPTIMISATION
Longwear Products offer a worldwide Mill Optimisation Service whereby one of our engineers will visit a cement site to carry out a full internal mill inspection. From this we offer advice on mill performance, condition of grinding internals and grinding media charge.
Our engineers will liaise with the technical personnel on site and give advice on mill optimisation ensuring efficient cost effective grinding. This service also enables effective maintenance planning by monitoring the mill internals and predicting their lifetime on an ongoing basis and therefore eliminating the need to carry unecessary stocks.
MILL LINER DESIGN CONSULTANCYLongwear Products have the capability to offer a Mill Liner Design Service based on many years of experience in the cominution industry.This service is supported by a computer generated simulation which utilises all the relevant operating parameters of the mill to ensure enhanced crushing and grinding operation.
MILL LINER DESIGN CONSULTANCY
Longwear Products have the capability to offer a Mill Liner Design Service based on many years of experience in the cominution industry.
This service is supported by a computer generated simulation which utilises all the relevant operating parameters of the mill to ensure enhanced crushing and grinding operation.
Longwear Products are able to offer a number of SPECIAL SERVICES which complement the products supplied, please see below:INSPECTION SERVICESMILL OPTIMISATIONMILL DESIGN SERVICES & CONSULTANCY
Longwear Products are able to offer a number of SPECIAL SERVICES which complement the products supplied, please see below:
AIKON PROCESS SERVICESOur partnership has been driven together by the desire from globalised cement and the minerals processing industries wanting best practise unit pricing combined with products incorporating European best design practise and using International quality control systems in the supply package. Aikon has through its network of agents and agencies throughout the African Continent, established itself not only as a trusted supplier of high quality cast products, but also has the engineering capability to 'add value' to the casting package with engineering solutions in materials and product life expectancy. This expertise adds to the benefits in the optimisation of processing equipment where the castings are being used.The Longwear - Aikon partnership is dedicated to meet the needs of the customer, providing affordable, well designed, and reliable cast products with 'first class' engineering back-up and after sales.
AIKON PROCESS SERVICES
Our partnership has been driven together by the desire from globalised cement and the minerals processing industries wanting best practise unit pricing combined with products incorporating European best design practise and using International quality control systems in the supply package. Aikon has through its network of agents and agencies throughout the African Continent, established itself not only as a trusted supplier of high quality cast products, but also has the engineering capability to 'add value' to the casting package with engineering solutions in materials and product life expectancy. This expertise adds to the benefits in the optimisation of processing equipment where the castings are being used.
The Longwear - Aikon partnership is dedicated to meet the needs of the customer, providing affordable, well designed, and reliable cast products with 'first class' engineering back-up and after sales.
